电镀砂轮磨损对GH4169磨削表面完整性的影响

电镀砂轮具有优异的成型性和形状保持能力,越来越广泛地应用于复杂曲面的加工,但是磨损对零件表面完整性影响的研究并不充分.在深入分析利用圆环型砂轮在插磨方式下加工GH4169试件所产生的表面形貌形成规律的基础上,对高刚度矩形试件的磨削表面粗糙度随砂轮磨削量的变化进行了详细记录,并对某型号发动机静子叶片进行实际磨削验证.试验结果表明,精磨时适当的砂轮磨损可以使高刚度试件表面粗糙度下降35％,对表面硬度和残余应力影响不大;而叶片的弱刚度会大幅提高磨削粗糙度,但适当的砂轮磨损可以使叶片端部粗糙度下降64％,并降低刚度对粗糙度的影响,进而提高叶片表面磨削质量的一致性.因此,通过磨削粗糙度对砂轮的磨损状况进行大致评估,选择合适磨损量的砂轮用于精加工,以充分降低工件的表面粗糙度并提高磨削质量的一致性.     

Fatigue crack propagation of new aluminum lithium alloy bonded with titanium alloy strap

A new type of aluminum lithium alloy (Al-Li alloy) Al-Li-S-4 was investigated by test in this paper. Alloy plate of 400 mm · 140 mm · 6 mm with single edge notch was made into samples bonded with Ti-6Al-4V alloy (Ti alloy) strap by FM 94 film adhesive after the surface was treated. Fatigue crack growth of samples was investigated under cyclic loading with stress ratio (R) of 0.1 and load amplitude constant. The results show that Al-Li alloy plate bonded with Ti alloy strap could retard fatigue crack propagation. Retardation effect is related with width and thickness of strap. Flaws have an observable effect on crack propagation direction.     

LC4CS铝合金裂纹尖端腐蚀行为的实验研究

ＬＣ４ＣＳ铝合金是极为重要的航空材料，为评定其使用年限，在测定铝合金腐蚀疲劳裂纹的扩展速率时，需要弄清纹尖端金属的腐蚀电化学行为。在腐蚀环境中裂纹尖端由于不断露新鲜金属，因而将具有类似于双金属腐蚀时的电偶效应。为此，文中设计了一种新颖的缺口试样，再现裂纹尖端的真实状态，并在３．５％ＮａＣｌ溶液测定剪切口断裂后，裸露出的新鲜金属在耦合前后腐蚀电位的变化，以及裸露面积，ＮａＣｌ溶液的ｐＨ值与电偶电流的     

改进的耐久性分析裂纹萌生方法研究

针对耐久性分析裂纹萌生方法所存在的影响其工程应用效果的 3个重要问题 ,加以研究和改进 .在结构使用载荷谱下进行一组模拟试件的耐久性试验 ;依据裂纹萌生寿命试验数据 ,用计算反推法确定结构细节裂纹萌生p s N曲线三参数式的参数cp;分析了对数裂纹萌生寿命标准差对经济寿命的重要影响 ,取该标准差值为飞机结构对数疲劳寿命的常用标准差值 0 .1 76～ 0 .2 ,从而建立了能够准确预测结构经济寿命的改进的耐久性裂纹萌生方法 .这种方法已在我国多种飞机结构的耐久性评定中得到成功的应用     

Performance of a small and low-cost chamber to simulate lunar surface environment

The performance of a small and low-cost metal chamber built to simulate the pressure and temperature conditions of lunar surface was assessed and the results are presented. This chamber is intended for studying the physical properties of lunar surface and subsurface (using soil simulants) and also to validate the technology readiness of certain newly developed payloads planned for future lunar surface missions (Lander/Rover). It is possible to reach down to ∼10⁻⁷ Pa under specific conditions and maintain the temperature of the sample under investigation to lunar day and night temperatures. The designed system has been subjected to various tests to evaluate its performance and suitability for carrying out experiments in a simulated lunar environment.     

Capillary flow rate limitation in asymmetry open channel

This paper focuses on the stability of capillary forced flow.In space,open capillary channels are widely used as the liquid and gas separation devices to manage liquid positioning and transportation.Surface collapse happens when the flow rate exceeds the critical value,leading to a failure of propellant management.Knowledge of flow rate limitation is of great significance in design and optimization of propellant management devices(PMDs).However,the capillary flow rate limitation in an asymmetry channel has not been studied yet in the literature.In this paper,by introducing an equivalent angle to convert the asymmetry corner to a symmetry one,the one-dimensional theoretical model is developed.The flow rate limitation can then be investigated as a function of the channel geometry as well as liquid property based on the model.Comparisons between the asymmetry and symmetry channels bring forth the characteristics of the two kinds of channels,and demonstrate good accordance between the new advanced model and the existing one in the literature.This theoretical model can provide valuable reference for PMD designers.     

基于断口分析的钛合金轮内部缺陷损伤容限

为进行某轮损伤容限设计,开展了裂纹扩展断口分析和仿真分析研究。由断口分析可知:疲劳源为一处内部自然缺陷;依据疲劳辉纹确定了裂纹扩展速率;在裂纹长度为2 mm附近,裂纹扩展速率明显增大,为第一、第二加载阶段转换区域;裂纹稳定扩展区裂纹长度与裂纹扩展速率呈双对数线性关系;应用列表梯度法和Paris公式法反推了第二加载阶段的疲劳寿命,与该阶段实际循环次数的最大误差是163%。裂纹稳定扩展阶段裂纹扩展仿真值与断口反推值吻合;非稳定扩展阶段仿真值与断口反推值的最大误差为-215%;基于以上研究,合理确定了某离心轮内部裂纹表面扩展停机检测周期。该类轮非稳定、失稳扩展阶段寿命占内部裂纹表面扩展阶段寿命的比例达248%~357%,因此准确计算具有重要意义。     

热等静压工艺制备的Ti-6Al-4V薄壁筒的切削加工

为了能够提高钛合金薄壁筒的加工效率,利用热等静压工艺制备了两个具有不同结构的Ti-6Al-4V薄壁筒,研究了夹具、填充泥浆和筒结构对Ti-6Al-4V薄壁筒的外圆表面粗糙度和精度的影响。结果显示,Ti-6Al-4V热等静压薄壁筒经过切削加工能够达到精度要求,填充泥浆降低了弹性回弹,提高了薄壁筒外圆精度;筒结构的内圆环和粗大端能够提高刚度,有效降低了外圆表面粗糙度值;夹具尺寸误差对圆度和同轴度影响较大,较大的尺寸误差显著降低了筒的外圆精度。     

含孔边裂纹各向异性有限板的二维问题

应用边界元法，并结合一种特殊的复变函数基本解，研究了含孔边裂纹的各向异性有限板的应力强度因子修正系数的计算。这种特解边界元法避免了在裂纹附近划分单元，可以获得较好的数值计算精度。通过算例分析，结果表明本方法精度高，运算量小，具有一定的工程应用价值。     

用衰减全反射(ATR)研究金属薄膜的物理性质

本文作者所设计的实验是利用光学中全反射衰减特性方法测量在介质上蒸镀的金属薄膜的厚度和各种频率下的复介电常数等物理性质，它可以精确测定１００～１０００范围内金属膜层的厚度和ε（ω）值，以及一些其它性质，是研究固体表面物理的一种有效的方法和技术。